Fiber Laser Cleaning Machine
First option: a continuous wave (CW) fiber laser cleaner that removes rust, paint, oxide and oil.
Second option: a pulsed laser cleaner for delicate parts where heat must stay low.
Continuous wave laser cleaning without chemicals or abrasives
A fiber laser cleaner uses amplified light to strip rust, paint, oxides and oil. Nothing touches or abrades the surface, and with the right settings the base metal is left largely unchanged.
- Eco-friendly process: no chemicals, solvents or blasting media
- Gentle on the part: with settings tested on your material, the base metal is left largely unchanged
- Low running cost: no blasting media or chemicals to buy
- Precise: cleans intricate shapes and small targeted areas
- MASTER X50, X60 and X80 models, from 1500W to 3000W
- Industrial-grade quality with an intelligent control system
What a fiber laser cleaning machine does
A fiber laser cleaning machine uses concentrated light to take rust, paint, oxide layers, oil, grease and other contaminants off materials, mostly metals. It is an efficient, eco-friendly way to prepare a surface. The process is non-contact and non-abrasive. It needs no chemicals, no solvents and no blasting media.
Ascent Lasers Pro offers two types of laser cleaner:
- Continuous wave (CW) cleaners. The MASTER X series comes in 1500W, 2000W and 3000W models for rust, paint, oxide and oil removal.
- Pulsed cleaners. Choose a water-cooled 500W or 1000W handheld system, or the iFOA series. Pulsed cleaning suits delicate parts that need less heat.
Laser cleaning videos
The cleaning process, step by step
- The fiber laser source creates a strong, tightly concentrated beam.
- The beam hits the surface with short, fast bursts of energy.
- Rust, paint or oil soaks up that energy. The steel or aluminum underneath reflects it and is not harmed.
- The coating heats up very quickly. It vaporizes, sublimates or expands as plasma, and it comes away from the metal.
Metals reflect much of this laser wavelength, so with the right settings the coating comes off and the base metal is left largely unchanged. Too much power or too many passes can still mark the surface, which is why the settings are tested on your parts. The only waste is a little dust, and a vacuum fume extractor collects it.
Main advantages
- No chemicals or blasting media. The process uses no solvents, sand or grit, so the only waste is what comes off the part. Residue from a hazardous coating, such as lead paint, is still hazardous waste.
- Safe for the base metal. Cleaning stops on its own at the metal surface and leaves the part intact.
- Low running cost. There is no blasting media or chemical to buy. The main running costs are electricity, protective lenses and fume extractor filters, and the machine needs little maintenance, so the cost per hour is low.
- Precise control. You set the parameters for each job. That lets you clean complex shapes, pick a spot size, or treat one small area without masking the surface around it.
Continuous wave cleaners: MASTER X series
Each MASTER X machine is a single system. It holds a stable laser source, refrigerant cooling, the control module and the cleaning head. Use it to clean and de-rust aluminum alloy, galvanized sheet, iron and stainless steel. Common settings include aerospace, automotive manufacturing, construction and pipeline work.
MASTER X features
- Three power levels: 1500W (X50C), 2000W (X60C) and 3000W (X80C)
- Continuous output or pulse modulation, at a center wavelength of 1080 ± 1 nm
- Cleaning width range of 0 to 300 mm (0 to 11.81")
- Cleaning head of 700 g or less, on a 10 m (32.81 ft) armored cable with a QBH connector
- Air-cooled cleaning head on the X50C and X60C, and a water-cooled head on the X80C
- Power source cooled by R410A refrigerant and held at a constant 30°C (86°F)
- Works in temperatures from -30°C to 60°C (-22°F to 140°F)
- A touchscreen shows the machine status. The operator can pick a process package, switch to manual operation, and adjust laser power, wobble frequency and wobble width.
The diagram below labels the parts of the cleaning head.
MASTER X specifications by model
| Specification | MASTER X50C | MASTER X60C | MASTER X80C |
|---|---|---|---|
| Laser power | 1500W | 2000W | 3000W |
| Power supply | Single phase (1 live + 1 neutral + 1 ground) | 3-phase, 5-wire (3 live + 1 neutral + 1 ground) | 3-phase, 5-wire (3 live + 1 neutral + 1 ground) |
| Supply voltage | 200 to 240V, 47 to 63Hz | 350 to 440V, 47 to 63Hz | 350 to 440V, 47 to 63Hz |
| Size (L × W × H) | 912 × 420 × 722 mm (35.91" × 16.54" × 28.43") | 912 × 420 × 722 mm (35.91" × 16.54" × 28.43") | 987 × 470 × 774 mm (38.86" × 18.5" × 30.47") |
| Weight | 50 kg | 50 kg | 90 kg |
| Cleaning head cooling | Air | Air | Water |
| Cooling system capacity | 5 kW | 5 kW | 7.5 kW |
Specifications common to all MASTER X models
| Specification | Value |
|---|---|
| Center wavelength | 1080 ± 1 nm |
| Output mode | Continuous or pulse modulation |
| Cleaning width | 0 to 300 mm (0 to 11.81") |
| Cleaning focal length | 800 mm (31.5") |
| Collimation focal length | 60 mm (2.36") |
| Vertical focus adjustment | ± 10 mm (± 0.39") |
| Wobble frequency | 0 to 100 Hz |
| Wobble amplitude | 0 to 300 mm (0 to 11.81") |
| Cleaning head weight | ≤ 700 g |
| Fiber connector | QBH |
| Armored cable length | 10 m (32.81 ft) |
| Power cable length | 5 m (16.4 ft) |
| Gas inlet | 8 mm (0.31") quick connector |
| Gas pressure range | 0 to 0.7 MPa |
| Gas flow | ≥ 15 L/min |
| Power source cooling | R410A refrigerant |
| Power source set temperature | Constant 30°C (86°F) |
| Power source temperature accuracy | ± 0.5°C (± 0.9°F) |
| Operating temperature | -30°C to 60°C (-22°F to 140°F) |
| Storage temperature | -40°C to 85°C (-40°F to 185°F) |
| Operating humidity | 0% to 95% RH |
| IP rating | IP43 |
The spec sheet below adds cleaning torch data and photos of rust removal jobs. Click it to enlarge.
Pulsed cleaners: water-cooled 500W and 1000W systems
These handheld pulsed fiber laser systems are water-cooled. They are made for industrial maintenance work and precise surface preparation. They clean efficiently and cause minimal damage to the substrate. You can clean by hand, or set the system up for extended automatic cleaning.
The process is non-contact and uses no abrasive media. It takes off rust, paint, oil, oxide and residue.
Pulsed system features
- Cleaning access through a full 360 degrees, for complex surfaces
- Steady pulsed output, so material comes off in a controlled way
- 9 scan patterns to match different cleaning jobs
- Comfortable handheld operation on large workpieces
- Water cooling that supports continuous industrial use
- A full touchscreen shows operating status. You set and adjust the cleaning parameters for each application there.
- A highly integrated control system with its own dedicated wiring and an enclosure design rated IP64, for reliable industrial use
- A laser system set up for steady pulsed output and high efficiency, with attention to energy use and easy maintenance
- A water chiller with smart temperature control and improved heat dissipation for stable cooling
- Quality verification tests for heavy pollution, interference resistance, high and low temperatures, vibration, continuous running, fatigue and dust resistance
Handheld cleaning gun
The gun is built for flexible handling and continuous industrial use. It has a focusing lens, a round operation display, a switch button, a handle bar, a strap hook and a distance indicator. A red aiming light shows the operator where the focus point is. Its optics and cooling allow long work sessions, as long as the machine is run and maintained according to Ascent Lasers Pro procedures.
500W and 1000W specifications
Metric values come first. US customary conversions follow in parentheses.
| Specification | 500W system | 1000W system |
|---|---|---|
| Laser power | 500W | 1000W |
| Scanning width | 0 to 145 mm (0 to 5.71") | 0 to 250 mm (0 to 9.84") |
| Standard focal distance | 254 mm (10.00") | 300 mm (11.81") |
| Optional focal distances | 160, 210, 330 or 420 mm (6.30", 8.27", 12.99" or 16.54") | 160, 210, 254, 500 or 600 mm (6.30", 8.27", 10.00", 19.69" or 23.62") |
| Power consumption | ≤ 4000W | ≤ 6000W |
| Machine weight | 150 kg (330.7 lb) | 168 kg (370.4 lb) |
| Specification (both pulsed systems) | Value |
|---|---|
| Operating mode | Pulsed |
| Pulse duration | 30 to 500 ns |
| Pulse energy | 15 mJ or 50 mJ, depending on the application |
| Pulse frequency | 1 to 4000 kHz |
| Scanning modes | 9 |
| Scanning frequency | ≥ 300 Hz |
| Fiber cable length | 10 m (32.8 ft) |
| Cooling | Water |
| Cleaning gun weight | 1.5 kg (3.31 lb) |
| Machine size | 135 × 70 × 122 cm (53.15" × 27.56" × 48.03") |
| Power supply | AC 220V, 60Hz |
| Working environment | 0°C to 40°C (32°F to 104°F), humidity ≤ 80% |
| System language | English |
| Process data | Available |
Upgraded 1000W cleaning head
The 1000W pulsed system has a newly upgraded cleaning head with knob and screen control. The table gives the metric values printed in the product image below, each with its US conversion.
| Upgraded 1000W head | Value |
|---|---|
| Control cable | Up to 50 m (164 ft) |
| Scanning width with F500 lens | Up to 300 mm (11.81") |
| Scanning speed with F500 lens | 40,000 mm/s (1,574.80 in/s) |
| Scanning width with F800 lens | Up to 650 mm (25.59") |
| Scanning speed with F800 lens | 60,000 mm/s (2,362.20 in/s) |
| Cleaning width at F254 | 160 × 130 mm (6.30" × 5.12") |
| Cleaning speed | ≤ 35,000 mm/s (≤ 1,377.95 in/s) |
| Cleaning area | 20 m²/h (215 sq ft/h) |
| Feed speed | ≥ 50 mm/s (≥ 1.97 in/s) |
| Focal lengths | F254, F500 and F800 (254, 500 and 800 mm, or 10.00", 19.69" and 31.50") |
| Operating temperature | 15 to 35°C (59 to 95°F) |
| Weight | About 1,350 g (about 2.98 lb) |
What the pulsed systems clean
The systems suit controlled cleaning and surface preparation in many kinds of industrial work.
- Rust: carbon steel, fabricated parts, machinery and internal walls
- Paint and coatings: metal surfaces, stripping limited to one area, and preparation for maintenance
- Oil and grease: gears, machinery, production parts and hardened oil deposits
- Oxides: welds, heat-affected surfaces, galvanized sheet and aluminum alloy
- Molds: rubber molds, tire molds and precision tooling used in production
- Special jobs: combustion chambers and industrial parts that are hard to reach
Production examples
The system handles maintenance cleaning as well as preparation for the next process step. Examples:
- Automotive production: cleaning tire interiors and mold surfaces
- Rail vehicle manufacturing: cleaning titanium and aluminum alloys
- High-speed rail maintenance: removing paint and layered coatings
- Getting metal surfaces ready for welding, coating, bonding or inspection
Industries served
Typical industries are aerospace, automotive manufacturing, electronics, mold manufacturing, new energy and lithium batteries, new materials, nuclear and military, petrochemical, tire manufacturing, and transportation and rail.
iFOA series pulse laser cleaner
Ascent Lasers Pro also offers the iFOA series pulse laser cleaning machine. Its spec sheet below lists the technical data and shows before-and-after cleaning results. Click the image to enlarge it.
Common industrial uses
| Industry | Main use |
|---|---|
| Manufacturing and welding | Cleaning before welding to take off oxides, and cleanup after welding to take off soot or discoloration |
| Automotive and aerospace | Stripping paint from selected areas, degreasing engine parts, and removing tool coatings |
| Restoration | Removing heavy rust from vintage machinery, historical monuments and structural steel |
| Mold and tooling | Removing rubber, plastic or other residue from injection molds, with settings chosen to protect the tool surface |
What's included
- On-site setup, professional installation and training for your operators
- 2-year warranty covering workmanship and non-consumable parts
- Software updates at no extra charge
- Lifetime remote diagnostics and support, through pre-installed AnyDesk remote desktop software
- A quote with no add-ons or hidden fees. Freight is the only extra cost.
- Service technicians based in Buffalo, Toronto and Kentucky
Warranty and support
Laser safety
In most cases a fiber laser cleaner is a Class 4 laser system. The beam can reflect off metal surfaces. The operator and anyone else nearby must wear laser safety goggles made for the laser's wavelength. All cleaning must happen inside a dedicated, enclosed safety zone. Our laser safety guide covers the basics.
For a quote on a fiber laser cleaning machine, contact Ascent Lasers Pro or call 1-800-927-5107 ext. 1008. You can also review our financing options.